Sterling Home Theater Server 882.00722.00 Bedienungsanleitung

GH-M Rate Monitor Allen-Bradley Controller Part Number: 882.00722.00 Bulletin Number: BF2-610 Effective: 2/08/2007

Chapter 1: Safety 10 of 60 1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating condit

Chapter 1: Safety 11 of 60 Learn and always use safe operation. Cooperate with co-workers to promote safe practices. Immediately report any potent

Chapter 1: Safety 12 of 60 Maintenance Responsibility Proper maintenance is essential to safety. If you are a maintenance worker, you must make sa

Chapter 2: Functional Description 13 of 60 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, i

Chapter 2: Functional Description 14 of 60 Customer Service The intent of this manual is to familiarize the operator and maintenance personnel wit

Chapter 2: Functional Description 15 of 60 Figure 2: Equipment Specifications 10 20 40600 (272) 1200 (680) 2500 (1134)0.35 (10) 0.7 (20) 1.41 (40)

Chapter 2: Functional Description 16 of 60 • Optional Ethernet communications System Component Description This section describes the various com

Chapter 2: Functional Description 17 of 60 OPEN Dump cone gate open all the time CLOSE Dump cone closed all the time Each surge hopper is suppl

Chapter 2: Functional Description 18 of 60 After installation and setup, the GH-M will begin monitoring the system process once the rate monitor d

Chapter 2: Functional Description 19 of 60 Figure 10a: Typical GH-M Operator Screen Figure 10b: Typical GH Full Control Operator Screen Figu

ii Write Down Your Serial Numbers Here For Future Reference: _________________________ _____________________

Chapter 2: Functional Description 20 of 60 Figure 10d: Operator Screens Common to all GH Systems

Chapter 2: Functional Description 21 of 60 Figure 11: Typical Setup Screens

Chapter 2: Functional Description 22 of 60 2-4 Optional Components The following is a list of options, which your rate monitor may ha

Chapter 2: Functional Description 23 of 60 Pneumatic Slide Gate below surge hopper The surge hopper can be equipped with a pneumatic slide gate in

Chapter 3: Installation 24 of 60 Chapter 3: Installation 3-1 Uncrating the Equipment Rate monitors are shipped mounted on a skid, enclosed in a

Chapter 3: Installation 25 of 60 Machine Mount The GH Hopper must be machine mounted. There are a few items to review before placement and moun

Chapter 3: Installation 26 of 60 supply wiring to the control panel. Care must be taken to ensure that the supply wiring does not interfere with t

Chapter 3: Installation 27 of 60 3-5 Initial Set-up This section will discuss the mechanical setup and control system setup of the rate monitor s

Chapter 3: Installation 28 of 60 If an Ethernet module was purchased with the system, the proper setting has to be changed to measure the extruder

Chapter 3: Installation 29 of 60 Controller Set-up This section describes the proper setup of the GH system control parameters. These parameters a

iii Shipping Info Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any d

Chapter 3: Installation 30 of 60 “Inventory” page ¾ Clear Inventory ¾ Manual Control ¾ “Next” returns to “Recipe” page “Manual Control” Page ¾ Rel

Chapter 3: Installation 31 of 60 GH Calibration The load cell on a GH Hopper is FACTORY CALIBRATED. Since the load cell can be subject to shock lo

Chapter 3: Installation 32 of 60 Figure 15: Display Calibration Menu Screen 3. Once in “Scale Calibration”, enter in the scale calibration weig

Chapter 3: Installation 33 of 60 5. Add the calibration weight to the weigh hopper and write down the value displayed in “weight”, as in step 4.

Chapter 3: Installation 34 of 60 Extruder Setup Use this page to setup the Maximum Extruder RPM. This is critical for GH Monitor units and GHF fe

Chapter 3: Installation 35 of 60 Alarm Setup This screen allows the operator to configure the alarm settings for the rate monitor. To configure t

Chapter 3: Installation 36 of 60 Setting Date and Time The Set Date & Time feature is located in the “Panel View Config” menu of the Setup Scr

Chapter 4: Operation 37 of 60 Chapter 4: Operation 4-1 GH-M Operation Procedures The system will begin monitoring the process rate once an RPM r

Chapter 4: Operation 38 of 60 4-2 GH Full Control Operation Procedures The system will begin monitoring the process rate once the GH System is pl

Chapter 4: Operation 39 of 60 is that the extruder speed will be slowly adjusted as the output of the extruder drops over time due to the screen p

iv Returns Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department. Credit Returns Prior

Chapter 4: Operation 40 of 60 4-4 Common Screens Figure 34: Typical Manual Control Operator Screen While the rate monitor system is in operation

Chapter 4: Operation 41 of 60 Alarm Flags An alarm message will be shown if any alarm condition occurs. A message will pop up on the screen un

Chapter 5: Maintenance 42 of 60 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The mechanical design of the GH Hopper is very simp

Chapter 5: Maintenance 43 of 60 5-2 Preventative Maintenance Our GH Hoppers need periodic maintenance to provide long dependable service. Check th

Chapter 5: Maintenance 44 of 60 Input Signals to Programmable Controller The rate monitor system has two main input signals that it uses from the

Chapter 6: Troubleshooting 45 of 60 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times

Chapter 6: Troubleshooting 46 of 60 Problem Corrective action PLC Module Loaded Normal after a software upgrade. Follow on-screen instructions

Chapter 7: Appendix 47 of 60 Chapter 7: Appendix 7-1 Warranty and Spare Parts Unless otherwise specified, this product includes a Standard ONE

Chapter 7: Appendix 48 of 60 Customer Responsibilities Any sales, use, or other tax incident to the replacement of parts under this warranty is th

Chapter 7: Appendix 49 of 60 Figure 57: Typical Surge Hopper Assembly Parts List # DESCRIPTION 010 020 040 Lid (Smaller vacuum receivers) 082

v Table of Contents CHAPTER 1: SAFETY...7 1-1 How to Use This Manual ...

Chapter 7: Appendix 50 of 60 7-2 Addendum (Service Supervisor Information) Caution! After all selections are made: Keep pressing the “Done” key

Chapter 7: Appendix 51 of 60 Enter the long password “3145348” and press “Enter”. The factory setup section displays the “Engineering Only” screen

Chapter 7: Appendix 52 of 60 Extruder Pulse Count Method This method updates the weight every “Number of Pulses for Calculation” detected by the

Chapter 7: Appendix 53 of 60 recommended) and it will not cause any error in the displayed measurement. Another more common procedure would be i

Chapter 7: Appendix 54 of 60 Figure 72: Typical Analog Options Analog options screen This screen is not used with the GH-M Rate Monitor. Ad

Chapter 7: Appendix 55 of 60 Customer Setup Menu Password Protection The Setup screen allows you to change the default User Password that the GH

Chapter 7: Appendix 56 of 60 7-3 Allen-Bradley Communications Manual The AB rate monitor uses a Micrologix 1500 LRP processor that communicates

Chapter 7: Appendix 57 of 60 6. extruder_no_rpm_detected_alarm,b28:0/5 7. extruder_no_flow_detected_alarm,b28:0/6 8. hauloff_drive_failure_alar

Chapter 7: Appendix 58 of 60 INVENTORY INFO 1. clear_inventory,b3:0/3 (toggle this to clear all inventory, you must also reset this bit after co

Chapter 7: Appendix 59 of 60 WRITING SETPOINTS EXPLANATION Extruder RPM set points, recipe set points, and haul-off set points can be wrote to w

vi GH Calibration...31 WTP/RPM Calibration Page..

Chapter 7: Appendix 60 of 60 Technical Assistance Parts Department Call Spare Parts Express toll-free 8am-8pm EST (800) 423-3183 or Phone: (810) 7

Chapter 1: Safety 7 of 60 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and m

Chapter 1: Safety 8 of 60 Figure 1: Safety Tags and Warning Labels Tag Description Tag Description Pinch Point Slide Gate Read Operation &

Chapter 1: Safety 9 of 60 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operat